Can a Carbide Blade Cut Aluminum?

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Alot of users asked many times can a carbide blade cut aluminum?

Well!  my answer is carbide blades are designed for harder materials while HSS blades are best for softer materials like aluminum.

  • A carbide blade is a very hard type of steel that is used to cut through most metal alloys.

When you are cutting something with a carbide blade, you need to keep in mind that it can only be used on harder metals and not soft ones.

  • The hardness of the material being cut will determine what type of blade should be used
  • so if you’re cutting aluminum, use an HSS (High-Speed Steel) blade instead since they’re better at cutting softer metals.

Carbide Blades Come in Two Types:

  • Semi-carbides

can a carbide blade cut aluminum

A mix between high-speed tool steels and tungsten carbide for superior wear resistance and toughness.

  • Fully-carbide

can a carbide blade cut aluminum

A harder, more brittle material with less impact resistance than semi-carbides.

Fully-carbide blades are only recommended to be used on the hardest metals, such as stainless steel or alloyed steel.

Resistance and Temperature!

can a carbide blade cut aluminum

Carbon steels have relatively high wear resistance, good toughness at sub-zero temperatures, and are relatively inexpensive. The downside to carbon steel is that they are not typically used above 500°F (260°C) because it can become too brittle.

Most of the time carbide blades cannot cut aluminum because it will not make a “clean” cut; however, this is not always the case. If you have a “clean” cut on a piece of aluminum, then that would mean that it is going through the metal very easily with no sign of hanging up.

Made For!

can a carbide blade cut aluminum

A carbide blade designed for cutting metals is usually more expensive than its HSS counterpart but can provide a cleaner cut and higher productivity at the same time. It may take some experimenting with different blades to find one that works best for your particular application.

If you are having issues cutting aluminum with a carbide blade, try using lubricant, increasing feed speed, and readjusting the blade tension.

There are many factors that go into deciding what type of blade to use for a specific material. The chart below should give you an idea of the recommended material and blade types

Material Type:

1. Soft Metal (aluminum)

can a carbide blade cut aluminum

  • HSS – High-Speed Steel cutting blades for softer metals

2. Cutting Mild Steel

can a carbide blade cut aluminum

  • HSS – High-Speed Steel or Carbide cutting blades for harder metals

3. Stainless Steel

can a carbide blade cut aluminum

  • Carbide cutting blades are recommended

Our Recommendations

can a carbide blade cut aluminum

Monster&Master Alloy Saw Blade

Our Rating

4.5/5

can a carbide blade cut aluminum

12" x 60T Aluminum Cutting TCT Saw Blade

Our Rating

4.5/5

When it comes to cutting aluminum, a carbide blade is the best option. Carbide blades are designed for harder materials, so they will not wear down as quickly when cutting aluminum.

Any carbide blade can be used to cut aluminum, so there is no need to worry about finding a specific blade for the job. However, always use caution when working with blades to avoid any accidents. Have fun and happy cutting!

Do you have any questions or comments? Let us know in the comments section below! And be sure to check out our other blog posts for more tips and tricks. Thanks for reading!

Conclusion

Carbide blades are best for harder materials like aluminum because they will not wear down as quickly when cutting.

Any carbide blade can be used to cut aluminum, so there is no need to worry about finding a specific blade for the job.

Always use caution when working with blades and avoid any accidents by following proper safety guidelines and using your head! Happy cutting everyone!

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